Manufacturers and die & mold shops can eliminate chatter problems in several milling operations with Iscar's brand new Chatterfree carbide endmill. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the principal source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report longer edge life due to reduced chatter. The chatter-free feature is available in both solid carbide endmills and tips in Iscar's MULTI-MASTER replaceable-tip line. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for MULTI-MASTER tips. These completely new endmills are ideal for low power machines with ISO40 or BT40 adaptations. The solid carbide variant can handle full slot machining up to 2xD. Depth capability on the replaceable-tip version is more limited since the active length is shorter. In full slotting applications on alloy steel, the solid carbide version conveniently handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

FINISHRED - Revolutionary Solid Carbide Endmills

Iscar is announcing the EFR.. B44 and the MM EFS.. Finishred a revolutionary solid carbide endmill family. The Finishred carbide endmill is a combination of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more swiftly and efficiently than conventional endmills. However, roughing endmills leave grooves on the machined surface. Consequently, after using a roughing endmill, a finishing endmill has to be used in order to obtain a smooth surface finish. This means time-consuming tool change, setup time and essentialness of maintaining two endmill types in the stock.

Features of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature four flutes with 45 degree helix, two serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially further from the tool axis than the cutting edges of the serrated flutes. The finishing flutes remove the grooves caused by the roughing flutes, leaving a smooth surface finish.

The tool is fully effective and enables running at rough machining parameters, ending in finish surface quality.

The unique tool design reduces vibration at high load applications.

The tool creates short and long chips simultaneously. This chip mixture is evacuated more easily than each individual chip type, an excellent solution in slotting and cavity milling applications.

The Finishred is also available with the Multi-Master indexable milling head option which combines the Finishred features with the benefit of little setup time, no regrinding costs and the extended range of shank and extension options are available for the Multi-Master milling heads.

A single tool substitutes the roughing and finishing endmills; therefore lowering stock.

Tool change and setup time can be eliminated.

An extra tool position is gained on the machine

New Chip Splitting Solid Carbide Endmills for High Metal Removal Rates

ISCAR is introducing the ECP-3/4L family of chip splitting endmills. The new endmills are obtainable with three and four 38 degree flutes in grade IC900. They feature 2xD and long shanks with diminished neck diameter, which enable machining along high shoulders, at high feeds. These endmills, due to their chip splitting feature and force distribution can be used very effectively on low power machines (CAT40/BT40/ISO40). The serrated cutting edge features flat peaks which leave a better surface finish, in comparison to the current rougher carbide endmill. The ECP endmills are endorsed for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preliminary tests conducted at various customers' locations showed incredible results.

Iscar Recently Made Public Many Brand New Lines To Extend Their Family Of Milling Cutters
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.

Iscar Offers A Brand New Family Of Slitting Cutters Applying Tang-Grip Technology And The Strength Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

A Few Of The Numerous Improvements In Carbide Inserts By Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

Some Improvements Have Extended Iscar's Families Of Indexable Endmills For Expanded Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Revolutionary End Mills Coming From Iscar Can Boost Productivity While Cutting Down Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

A Handful Of Improvements In Carbide Inserts Due To Iscar Across The Last Decade
Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.

Commercial Water Heater - Considering All Of Your Needs - Read Cautiously To Learn A Lot More
Looking into a commercial water heater? Then you have a few things that you must consider. Take a look at these areas to avoid making a mistake with the wrong unit.

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